1、 Scope of Material Application
High frequency machines are suitable for the following materials and scenarios:
Plastics: mainly PVC (plastics containing more than 30% PVC), as well as PET, APET, PP, etc.
Industrial products: automotive interiors (such as sun visors, embossed foot mats), medical equipment (such as blood transfusion bags, urinary catheterization bags), packaging (vacuum sealing, paper card welding), etc.
Other materials: thermoplastic materials such as leather welding, tent canvas, industrial belts, etc.
2、 Equipment parameter standards
Electrical parameters
Working voltage: 380V, current range 0.2-0.8A.
High frequency oscillation frequency: The high-frequency electromagnetic field generated by the self-excited oscillator of the electron tube drives the polarized molecules to generate heat through friction.
Thermal parameters
Mold temperature: 70-110 ℃, recommended working temperature is 80-110 ℃.
Preheating time: Preheat for at least 5 minutes after starting up.Cardboard Welding High Frequency Welders
Air pressure parameters
Normal air pressure: 4-4.5kg, adjustable to a range of 4-7kg.
3、 Operating standards
Mold debugging
The mold needs to be installed and parallel parameters adjusted by professionals.
The welding time is set to 2-5 seconds, adjusted according to the mold size and material thickness.
Process flow
After opening the air pressure system, it is necessary to check the oil level in the oil cup (maintaining at least 2/3) and the status of the drain valve in the water cup.Sliding Table Welding Machine For Life Rings
Ensure stable electromagnetic field during operation to avoid uneven welding caused by poor contact.
4、 Safety and maintenance requirements
Operational safety
Do not start high-frequency welding directly without preheating.
Regularly check the insulation performance to prevent high-frequency leakage or electric shock risks.
Equipment maintenance
Clean the mold residue daily to prevent carbon buildup from affecting welding accuracy.
Regularly calibrate the temperature control system and pressure valve to ensure parameter stability.
5、 Quality Inspection Standards
Welding effect: There should be no bubbles or virtual welding at the interface, and the welding strength should meet the material characteristics.Efficient Material Processing
Appearance requirements: Embossing or trimming should be smooth and flat, without burrs or deformation.High Frequency Pvc Tensile Membrane Machine
Based on the above standards, the core of a high-frequency machine is to achieve efficient welding by precisely controlling the electromagnetic field strength, temperature, and pressure parameters, combined with specific material characteristics.